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DIY Aviation headset | Pilots of America
Dec 26, 2019The HEADPHONE jack is a standard 1/4" phone jack either mono or stereo depending on your aircraft. You can get this at Radio Snack. It's wired up the same (common to both ears on the sleave (longest nearest the handle), left on the very tip, right on the ring between those two).[PDF]
inputs. For headset connections, jacks should be insulated from the airframe or panel either with insulating washers or by mounting them on a separate insulating plate. The ground side (sleeve) of each jack is then returned separately to the appropriate ground pin on the radio connector using shielded wire.
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